Every cycle checked against the right way of doing the job.
The best operator does the job a few times in front of the station camera; MOS learns the steps, the zone each happens in, their order and their normal time. From then on every cycle is checked — a skipped step, steps out of order, a step done too quickly to be done properly, or a cycle that ran slow — and marked OK, SLOW, NG or INCOMPLETE with one plain reason.
A screw not tightened, a step skipped, a brazing done too fast — invisible until the field complaint.
“The best operator does the job once in front of the camera; MOS learns the steps, order and timing, and checks every cycle — OK, SLOW, NG or INCOMPLETE with one reason.”
Drawn, not promised: the top row is a rushed or skipped step that surfaces as rework or a field return. The bottom row is the job taught once by the best operator and every cycle checked against it, with one plain reason when it is not.
Hover or tap a stage to see what is captured there.
Not a standalone tool — a product on the MOS platform, sharing one login, one set of people and roles, and one database with every other module. The lit layers are the ones this product uses; the signal path shows how data moves through them.
The honest map, drawn as one thread. Filled nodes are in the product today; outlined nodes are other MOS modules on the same platform; dotted nodes are roadmap and never represented as available until built. Hover a node.
Each card ends with the thing itself as it appears in MOS — not a description of it.
Step through it or let it play. Each step: who does it, on what, what is captured, and the check that guards it.
The bins, tools and the part are marked once on the camera view.
The job is done once; MOS learns each step, the zone it happens in, the order and the normal time.
Every cycle is watched; hands are followed by the camera — no wearables.
Each cycle is marked OK, SLOW, NG or INCOMPLETE with one plain reason.
The result is shown at the station as the cycle ends.
Every miss and why, cycle time against the standard, per operator and station, per shift.
| Your ERP / Tally typically gives | Vision Poka-Yoke adds |
|---|---|
| An SOP on the wall | The standard taught by doing it once |
| Audits a few times a shift | Every cycle checked |
| A miss found in the field | A miss flagged at the station, with the reason |
| Wearables and sensors on the operator | One camera, hands followed |
One camera at the station — a phone camera for trials
An ordinary PC or laptop at the station
MOS Edge for the reports
No wearable, no sensor
What it connects to, where it runs and what it gives you — the short version your IT and your plant head both want.
Zone setup, teach-by-doing, cycle checking with one reason, cycle time, shift report.
MOS OEE at the same station.
Camera placement and lighting set per station.
Automatic line stop on NG — not represented as available.
Capabilities depend on the plant's process and what is connected at site. Nothing on this page is represented as available until it is built and running.
Immediate feedback on each cycle
Which station and which step is being missed
Real cycle times against the standard
Proof that critical steps were done
One camera that sees the operator's hands and the work area.
A PC or laptop at the station; no sensors on the person.
Your best operator doing the job a few times.
Camera placed; bin, fixture and conveyor zones marked.
Steps, order and normal time learned from the best operator.
Results and reasons live at the station and in the shift report.
It checks the job, not the person: steps, order and time against the standard your own best operator set.
The new way is taught again the same way, in a few cycles.
The right trained operator at every critical station — even in mask and goggles.
See the module →Every visitor registered, approved by the host, and a QR gate pass — with a live list of who is inside.
See the module →Who can run which station — and where the line is exposed.
See the module →Tell us about your plant and what you want to see. We visit, connect one machine or station, and you watch your own data in MOS before anything is quoted.